Here are a few tips to help you get your Lionel Super Motor
running in top form. Follow these instructions and your motor will run
with new vigor!
The first thing to do is to make sure your motor brushes are
in good shape. One of the most common areas where these motors fail is the
brush. The original porous metal brushes are notorious for absorbing oil
and with heat, the oil becomes hard and the brush gets stuck in the motor tube.
1) Step one, clean the brush tubes and replace those old metal
brushes......see below.
In this picture, you can see, next to the pointer, the
brush is sticking in the brush tube. The problem this creates is a gap
between the brush and the commutator as the brush wears. Additionally, you
can see how the oil used by the operator has built up and fouled up the brush
and brush tube.
You
want to replace those old metal brushes with reproduction Lionel carbon type
brushes. THE KEY HERE IS THE SHAPING OF THE BRUSH. You will note the
curve on the brush end where it will contact the commutator. You want a
curve here the same shape as the commutator diameter.
One way to form this curvature is to use a pen tube as your
form. Make sure the pen diameter is nearly the same as the commutator's
diameter. Then take 220 grit sandpaper and wrap it around the pen tube
tightly. Next, sand the brush to shape as in the picture above.
2) Clean that commutator!! Cleaning your commutator is
one of the simplest ways to add power to your motor. Gently scrape the gap
between the commutator segments and also re-solder the commutator connections if
they look questionable.
Cleaning
the space between the commutator will help remove conductive particles that can
cause a secondary flow of current and rob your motor of power. Also,
re-soldering the commutator leads is a good idea if you are doing an overhaul of
the motor.
3) Clean your motor. Using too much lubricant on the
motor is a very common mistake. The more oil you use, the greater the
chances of damaging your motor. Use a high quality electric motor cleaner
commonly found and your automotive supply store. Spray the motor down and
gently wipe the motor. The cleaner will evaporate and leave your motor
relatively clean.
As
you can see from this "before" picture, this motor is quite
dirty. Dirty windings may give you the impression that the armature is
burned up when it is not!
Nice
and clean and ready to go. Make sure you give the field winding screw a check as
well. Make certain the screw is tight.
Follow these simple tips and your Lionel motor should run
really well!
If you like these tips and they work for you, send me an
e-mail and let me know how they worked for you.
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